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Project Ford E350 Tow Rig: Part 3 – Step into the light…

  • Erik Jacobs
close up of end of light bar showing mounting bracket
This is the mounting bracket that comes with the Lit LED light bar.

It can be rotated slightly to adjust where the light gets thrown, but it needs to mount on a flat surface. The bumper on the van is definitely not flat, and where the old driving lights were would not work for mounting the light bar.

angled view of wide oval opening in front bumper
Fortunately, Ford gave us this nice large opening in the front bumper.

Yes, we would be blocking some airflow to the transmission cooler, but fortunately we have an awesome Edge Insight CTS2 dash to help us know when to take it easy!

tape measure and mounting bracket on pavement
The first step was to take a bunch of measurements of the space inside the bumper and of the brackets and of all the spare metal bits we had laying around to figure out how we would end up mounting the light bar.

We needed to get the mounts up off the inside of the bumper enough so that the light bar would sit centered in the hole and still offer some adjustment up or down depending on the light pattern. Granted, it wasn’t critically important because the light bar can only be used with the high beams (it’s not a fog lamp). But we wanted to light the road and not the engine bay, so we measured and mathed and thingsed and stuffed.

using a chop saw on a metal u bracket with sparks flying
My buddy Christian happened to have these metal channel bracket things sitting around.

They were just wide enough for the light bar mounting bracket to sit on and just tall enough to get the light assembly where we needed it. We chopped off some pieces.

metal u bracket in vise with hole being drilled into it with hand drill
Then we drilled holes to allow bolts to pass through the bracket and the bumper.
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14 comments
  1. Gettingoldercarguy says:
    February 3, 2020 at 12:42 pm

    @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

    Reply
    1. Erik Jacobs says:
      February 3, 2020 at 4:12 pm

      @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

      Reply
      1. Gettingoldercarguy says:
        February 3, 2020 at 7:54 pm

        @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

        Reply
  2. DocWalt says:
    February 3, 2020 at 1:09 pm

    @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

    Reply
    1. Erik Jacobs says:
      February 3, 2020 at 4:19 pm

      @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

      Reply
    2. joe says:
      February 3, 2020 at 8:46 pm

      @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

      Reply
      1. Erik Jacobs says:
        February 4, 2020 at 5:22 pm

        @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

        Reply
  3. 3phase_power says:
    February 3, 2020 at 8:37 pm

    @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

    Reply
    1. Erik Jacobs says:
      February 4, 2020 at 5:27 pm

      @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

      Reply
  4. Frank Ewald says:
    February 4, 2020 at 9:48 am

    @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

    Reply
    1. Frank Ewald says:
      February 4, 2020 at 9:51 am

      @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

      Reply
      1. Erik Jacobs says:
        February 4, 2020 at 5:25 pm

        @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

        Reply
        1. Frank Ewald says:
          February 6, 2020 at 4:36 pm

          @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

          Reply
  5. Frank Ewald says:
    February 6, 2020 at 4:39 pm

    @EricJacobs, my E450 is a gas V10. I don’t know if they have a tune for your powerstroke diesel, but I wrote about it in https://motoiq.com/tow-vehicle-5-star-tuning-update/ .

    Reply

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