Project Viper: Part 17 – Replacing the Weak Plastic Power Steering Pulley!

Gen 2 Viper IPSCO Power Steering Pulley Hub alignmentWhen it came to install the IPSCO billet pulley hub, we did not have the recommended .070-.100 (+/- .010”) clearance from the hub to the housing.

IPSCO Viper Power Steering Pulley Hub alignmentIn order to get this clearance (as pictured), we had to flip the hub 180* (from what is pictured), use washers the same diameter as the inner race of the bearing between the pump and the hub, and while a screwdriver was inserted into the hub (to keep tension off the shaft), insert and turn the allen-head bolt to tighten against the hub and pull the shaft out of the housing.  This took 3 people and was not easy.  But once we did this and had the desired gap, the rest of the installation was quite easy.

IPSCO Power Steering Pulley Hub Screwdriver This is an image taken from the IPSCO instructions that show the use of a screwdriver as a wedge to open the hub so it can be installed onto the power steering pump shaft.

IPSCO Gen 2 Viper Billet Aluminum Power Steering PulleyOnce the hub was set, the IPSCO billet aluminum pulley bolts onto the hub with 3 bolts, then the 3 OEM bolts mount the power steering pump assembly on the new IPSCO Billet Aluminum Mounting Bracket, and the high and low pressure lines are re-connected.

Gen 2 Viper Serpentine BeltWe selected the OEM Mopar serpentine belt for our Viper (P/N: 4763795AD)

6 comments

  1. Wow, it is unbelievable that such a critical part is made of plastic! This is a must-have for any Viper broken or not.

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