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Nightmotorsport Air Oil Separating Billet Valve Covers for Subaru EJ Engines

  • Mike Kojima

Subarus like all flat engines, blow a lot of oil out of the crankcase in their blowby gasses.  This is always a problem with performance flat engines like Porsche or Subaru.  The fact that the WRX and STI are turbocharged just makes the issue worse because turbo engines produce more blowby.  When oil is ingested into the engine via the crank vents and PCV system, it contributes to detonation which will damage your engine, especially if is turbocharged.  Oil can accumulate in your intercooler, reducing its effectiveness. Subarus blow so much oil that they can run the crankcase dry in one track session which obviously causes engine damage.  Because of this, there is a big market for Subaru air oil separators.  At first, we thought that the Nightmotorsport valve covers were just another pretty billet part but we soon found that they are more than that! Nightmotorsport has another solution to help remove the oil from blowby gases internally by incorporating an improved air-oil separator into their billet valve covers.

The Nightmotorsport valve cover is CNC machined from 6061 aluminum billet.  It is available in many different colors but we chose the raw billet finish to match our Process West intake manifold.  When looking inside the valve cover, you can see the big hump of the new air-oil separator inside the valve cover right in the middle.  You can easily tell that the Nightmotorsport part has way more interior volume than the stock part and is much longer internally.

The OEM separator is a flat plate covering a passage in the valve cover. In this picture, you can see just how much smaller it is than the Nightmotorsport part from the outside.

You can see the raised gasket compression stop at the lower bolt hole in this stock valve cover.  Nightmotorsports does not have these so you can control the gasket compression to reduce the likelihood of valve cover oil leaks.  If you own a Subaru, you know this is a problem!

When you take the plate off you can see how simple it is internally.  Blowby gasses come in at the left top of the chamber, make a short U-turn and go right out.  There is a trap for the oil at the bottom and when it fills to about an inch, it can drip out of a hole. This is sort of odd because the blowby oil and condensation can accumulate and sludge can form in the trap with no way to exit.  You can see the sludge residue in this lightly used valve cover.

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  • Engine
  • Subaru
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14 comments
  1. Spec R says:
    April 27, 2022 at 5:41 pm

    I thought these were a gimmick, but just because you endorse them, Im now a believer. Thanks!

    Reply
    1. Avatar photo Mike Kojima says:
      April 28, 2022 at 10:25 am

      Initially, I thought so too but the owner of Nightmotosport came by and walked me through the features and I was very impressed with how well thought out they were, especially being a Subie owner and living through all the typical Subie issues.

      Reply
  2. sam says:
    April 28, 2022 at 1:18 pm

    Curious to see an update at some point of accumulation in the IAG AOS after a track day. Love the content as always.

    Reply
    1. Avatar photo Mike Kojima says:
      April 28, 2022 at 1:25 pm

      Well the IAG AOS continually drains back into the crankcase which is a great feature, this way no oil is going to blow out of the engine!

      Reply
  3. Bob Roberts says:
    April 29, 2022 at 12:19 am

    Wouldn’t such a part actually have the ability to free up power considering that the intake charge is no longer being contaminated with oil?

    Although, I have heard that Ferrari (and Mercedes?) were purposefully using oil consumption to make more power, although I am certain that they were tuning for the oil and using some pretty special oil additives.

    “Oil burns when it’s introduced into a gas-powered engine’s combustion chamber, which helps generate more power at the expense of, well, oil. In F1 today, fuel is heavily regulated by the FIA, but there’s a lot more flexibility with oil used. In practice, this means that teams can use certain additives to their advantage and create a more volatile fluid, helping with combustion.”

    https://www.roadandtrack.com/motorsports/a13132940/how-todays-f1-engines-can-burn-oil-to-make-more-power/

    Reply
    1. Avatar photo Mike Kojima says:
      April 29, 2022 at 11:20 pm

      Just reduce the likelihood of detonation, it’s not going to make more power, just let the engine make its intended power. Buring oil doesn’t make power, it has less BTU than fuel.

      Reply
      1. Bob Roberts says:
        May 5, 2022 at 12:33 pm

        Couldn’t you then run more aggressive timing and make your power that way? Similar to running higher octane fuel.

        I imagine that they only did it in F1 to get around the regulations. Not the way anyone would prefer to make power. Makes a mess.

        Reply
  4. John T. Jacobson says:
    May 5, 2022 at 8:53 am

    Is this item available in the 2.0 XT in my 2016 Forester? I am also curious best build for track day, (Road America Excludes 2016 Forester XT being a SUV, from running on their track, due to roll over by their experience), Brakes, Engine oil pump, oil pick up tube, oil pan, intake hosing, ect?

    Reply
  5. Justin W says:
    May 19, 2022 at 6:32 am

    So does this mean this could be installed instead of using an AOS like something like IAG AOS systems?

    Reply
    1. Avatar photo Mike Kojima says:
      May 19, 2022 at 8:45 pm

      We are still going to run an AOS on our motor with these valve covers. Night Motorsports says you dont have to.

      Reply
  6. john says:
    August 4, 2024 at 5:02 pm

    I’m curious about these valve covers. has anyone done more extensive research on them i read somewhere that they were burning more oil but i would like to hear from other ppl that have them to make a decision on them.

    Reply
    1. Avatar photo Mike Kojima says:
      August 4, 2024 at 7:59 pm

      There is no way this is going to cause an engine to burn more oil. With these the line to the AOS is dry.

      Reply
  7. Swaggin Modifieds says:
    March 12, 2025 at 11:50 pm

    Any updates on these? Im assuming you’ve put them through the ringer by now. Considering them for a 1000+hp build. Would be running them into a catch can.

    Reply
    1. Avatar photo Mike Kojima says:
      March 13, 2025 at 3:21 pm

      There isn’t really any reside making it to the AOS. Our engines has very little blowby though because it’s properly machined and assembled.

      Reply

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