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Project Cappuccino: Driveline Love with Monster Sport Bushings

  • Dave Zipf
Suzuki Cappuccino Axle Shafts
Next, remove the four nuts from the stub axles and the axle shafts drop away.
Suzuki cappuccino Moustache Bar Attachment
When removing the mounts it is a wise idea to unbolt the mustache bar from the diff. Remove the four bolts attaching the mustache bar to the diff, then loosen the bolts holding the mustache bar to the rear subframe. It is also a good idea to drop the rear swaybar for just a bit more working room, especially if you’re working on the ground and/or working on your own.
Suzuki Cappuccino Upper Differential Mount
Finally, remove the rear mounting bolt. Lift the diff and remove the mustache bar and diff from the car. I’m a scrawny nerd who doesn’t work out and I was able to remove these parts without the help of a jack.
Suzuki Cappuccino Differential Moustache Bar Bushing Blown Out
The front mounts are in poor shape and after 30 years the rubber is split and torn. This is a common problem on Cappuccinos and can cause clunks under acceleration, gear noise, and driveline binding.
Suzuki Cappuccino Differential Upper Bushing Blown Out
The rear mount on the differential itself is in even worse shape. The center sleeve has torn out and can be removed by hand. This amount of damage was surprising as we weren’t having any telltale signs of blown out differential bushings.

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