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Project FD RX7 Restomod: Part 27 – Fabricating the Exhaust with Vibrant Performance and SP Mufflers

  • Billy Johnson

FD RX7 Exhaust Fab Vibrant Performance Tubing and bellows TSR FabricationBack on the car, we mocked up the 304 stainless wastegate tubes and 1.75” Vibrant Bellows (P/N: 69425) with the goal of maximizing the clearance to the chassis, transmission, and especially the wastegates.

FD RX7 Exhaust Fab Vibrant Performance Tubing TSR FabricationBack at the fab shop, we locked in the orientation of the first wastegate tube, while marking the second tube on the downpipe, which will get a hole cut into it.

FD RX7 Exhaust Fab Vibrant Performance tubing SP Muffler TSR Fabrication WeldsMeanwhile, everything else is getting finish welded.

FD RX-7 Exhaust Fab wastegate recirculation Vibrant performance tubes and bellows, TSR FabricationThe recirculated wastegate tubes are getting finish welded and the last segments are getting tacked for their final test fit.  Due to the thermal expansion of the exhaust, when recirculating the wastegate, it is very important to have a bellows or flex joint between the wastegate and the downpipe.  It also makes the installation slightly easier.

FD RX-7 4-inch downpipe Vibrant Performance tubes and bellows, TSR Fabrication weldsAfter everything was test fit and verified, the downpipe was completely finish welded.  The recirculation tubes have nice shallow transitions back into the downpipe which is much better for flow of the turbo and wastegates than dumping back into the exhaust with a 90-degree angle.

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Related Topics
  • Mazda RX7
  • exhaust
  • downpipe
  • Vibrant Performance
  • Header and Exhaust
  • Muffler
  • Vibrant exhaust
  • Vibrant exhaust system
  • fd rx7
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3 comments
  1. James says:
    April 16, 2025 at 5:31 am

    Billy, the exhaust looks fantastic. Every update gets us close to the full reveal of this monster!

    Reply
    1. Billy Johnson says:
      April 16, 2025 at 7:08 am

      Thank you! I’m a bit behind on articles so there will be more updates that will come out soon. The car is close to firing up!

      Reply
  2. Khiem Dinh says:
    April 16, 2025 at 10:45 pm

    I see you’re also a glutton for punishment wrenching on cars while laying on our backs, ha! Excited to see this up and running with all the extensive and detailed work on it.

    Reply

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