We then reconnected the new alternator cable to the alternator.
Next, we addressed the original ground wire that connected the battery to the engine and chassis.
The original ground wire ~4 to 6 AWG and had a few fractures in the electrical insulation from the intense heat of the engine bay and many heat cycles over the past few decades. The new 2 AWG ground is much thicker and will make the entire electrical system work better in the car.
We removed the paint on the chassis around this 13mm bolt to connect the new ground wire to the chassis.
We connected the other side of the ground wire to the original mount on the engine.
10 comments
Great article. JP3 Motorsports makes a nice mount for the fuse block so it’s not zip tied or flopping around in the engine bay.
https://jp3motorsports.com/collections/mazda-fd3s/products/mazda-rx7-fd3s-battery-fuse-block-bracket-relocated-batteries
Awesome update. You always do such quality work. I can’t wait for the next one.
Didn’t see a fuse for the fuel pump at first glance (page 5, 1st pic ) Then I looked again.
FYI Lots of motorsports guys complain about those circuit breakers… they say they have had them vibrate open during operation. I’m running 2 on my car and haven’t had an issue yet.
I know that this is going to sound crazy, but recently I had a family member’s car serpentine belt fail and it ended up damaging the pulley. I was not able to source a new pulley in the location it was in, so we decided to try and run the car as long as possible without the serpentine belt (thus sans alternator, power steering, and AC). Fortunately, the battery was almost brand new and fully charged.
Interestingly enough, the car started and ran well for the 10 mile trip home! No issues whatsoever.
This makes me think that you could conceivably run a time attack car with the alternator removed!
Yes, this is totally crazy, but ‘racecar’, right?
Not only would you save a significant amount of weight, but you would reduce parasitic losses on the drivetrain. With a powerful enough lithium-ion battery, I am sure that you would have no issues running like this for one-lap.
Anyway, food for thought.
That is very common in SCCA sprint racing, especially in the smaller bore Prod and GT classes.
I don’t know about a modern racecar with all the electrical load. Our time attack car draws over 140 amps when everything is going full ti;t.
Was your classic to engine 2awg black ground wire able to reach north bolt holes with slack? Mine is very very tight and will not even bolt up
I think we relocated it to the 13mm bolt just below the brake master cylinder.
I have the same problem. The cable that comes with the kit is NOT long enough. Mine even came in a little bit longer at 16in. Pretty disappointing, gonna have to order another cable.
What do you do if you don’t want to remove the Electrical harness and take out the old power and ground cables? Would like to leave them in there so it can be put back to original. Thank you