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Project SC300 Road Racer: Part 37 – Refueling the Fuel Cell

  • Erik Jacobs

closeup of o-rings on a stainless table with some pliers in the background

There are a lot of little o-rings on the FCST, and I replaced all of those as well. There’s also a gasket that goes between the FCST and the fuel cell, and that got replaced, too. There are quite a lot of little odds and ends that go a full fuel cell service, but you don’t have to do the full service every year.

 

fuel cell top plate with surge pumps shown next to surge tank can

All ready to go back together!

 

freshly reassembled top plate with surge tank installed sitting on stainless table covered with tools

And that’s mostly it. Getting the surge tank back onto the FCST plate with the little o-rings all by myself was a bit of a challenge, but I got it done.

 

closeup of new and fresh fuel cell foam in cell through hole

Once I had gotten as much fuel out of the cell as I could, the old foam came out, and I put it out in the sun to evaporate as much of the gasoline as possible. Then it went into a tightly sealed trash bag and into the trash.

I had bought new foam from Radium along with the fuel pumps and other sundries, and installation is mostly the reverse of removal. It’s actually kind of hard to shove all the dry foam into the cell, but I managed to get it done.

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