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Project Viper EMI Toe Stiffener
  • Viper GTS
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Project Viper GTS: Part 10 – EMI Racing Toe Stiffener

  • Billy Johnson
The heat treated EMI Racing Toe Stiffener is significantly stronger than the cast aluminum knuckle and toe arm.  Once installed it creates a triangulation to brace the toe link for added strength.

Erik recommends having the alignment checked after installing the Toe Stiffeners because he has seen them change the toe setting slightly once installed, more so on cars that have been tracked indicating that the arms were slightly bent from the forces already (which is concerning).

The stiffeners are fabricated from a jig that he made using brand new uprights.  The stiffeners are strong enough that they will bring a slightly bent steering arm back to factory straight condition.  If the stiffeners do not fit due to a significantly bent arm, Erik recommends getting a new upright as the steering arm strength will already be compromised.

Erik was persistent with the engineers at Dodge notifying them of the problem with the Gen 2’s knuckle toe “arms” flexing.
After repeatedly telling them and showing them the issue, the problem was finally understood and was effectively fixed with the redesign of the knuckle in 2003 for the Gen 3 Viper, which was used in the Gen 4 and 5 cars as well.  Gen 3/4/5 owners can thank Erik for his determination.

Review:

The EMI Toe Stiffeners surprisingly made a night-and-day improvement to the precision and predictability during the transient phases of the corner, while noticeably increasing rear grip throughout the corner.  This rear stability made it far easier to place the front of the car when turning into a corner, while improving power-down confidence due to greater feel and smoother breakaway characteristics of the tire, which made drifting far more confidence inspiring.

On the street, where cornering loads are (or shouldn’t be) anywhere near as extreme as on track, there is a minor improvement and ‘locked down’ feeling that may be noticeable by some sensitive drivers.  However the improvement is probably noticeable by far more drivers when accelerating up to highway speeds on an on-ramp, or even moderate straight-line acceleration from slow speeds,

From Erik’s testing, toe deflection was reduced from 1/2″ TOTAL down to WITHIN 1/32″ TOTAL after the EMI Racing Toe Stiffeners were added.

Overall the EMI Toe Stiffeners eliminated the transient ‘wallowing’ behavior, made the car more stable, predictable, and improved the overall driving dynamics of the Viper. The car’s newfound precision is now at a level that’s respectable by modern standards with a chassis balance that’s better than most.  These stiffeners transformed the car on track, despite already having a very flat cornering attitude, impressive grip, and (as it turns out) pretty decent body control from the stock springs and dampers, which I enjoyed thoroughly in Part 3: Baseline Track Testing.

Erik and I share a common taste in cars, despite the NSX (be sure to check out Project NSX) and Viper being almost polar opposites in every way, with the Japanese Philosophy of refinement, light weight, and doing a lot with a little, vs the American way of little refinement and use a big engine and big tires to go fast. But both of these, and the S197 Mustang, make for excellent and fun to drive track cars.
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Project SC300 Road Racer: Part 21 – Winter is Coming

  • Erik Jacobs
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24 comments
  1. Brad says:
    July 2, 2018 at 3:39 am

    Great article! Any chance you could place a link up top as to where to get the stiffeners? They sound necessary and I’d love to buy them for my GTS as well. Thanks!

    Reply
  2. Dan DeRosia says:
    July 3, 2019 at 6:45 am

    Wow; kind of concerning that the stock uprights were that marginal. The brace seems to take care of things but I guess it highlights stuff that didn’t get caught in the design stage.

    … I swear, every time I see a new update in this series come up I start checking ebay.

    Reply
  3. Theneil300 says:
    July 3, 2019 at 8:50 am

    You brought it to a shop for a 2 bolt nothing comes off bolt on????
    Should we all start bribing Dave Coleman and Eric Hsu to write again?

    Miatabusa………………

    Reply
    1. Avatar photo Mike Kojima says:
      July 3, 2019 at 11:06 am

      That is a pretty lame statement. Would you rather have no photography and no article?

      Reply
    2. Gettingoldercarguy says:
      July 6, 2019 at 10:16 am

      He doesn’t wrench, but he can wheel better than any of the aforementioned names. Can relay what effects the setup changes made better than most and that is more signal and less noise.

      Reply
      1. Avatar photo Mike Kojima says:
        July 8, 2019 at 10:15 am

        Billy can wrench and he is pretty damn good. I have seen him do it. Why do some of you feel that you have to pick this article apart in such a dumb sniveling way? Wouldn’t you rather have the car on a lift with good photography rather than some weird angles and lighting on jack stands?

        Reply
    3. Billy Johnson says:
      July 6, 2019 at 5:49 pm

      I would rather take better photos of the install on a lift and give credit to a friend and owner of a great shop than to show how cool I am for working out of my home garage with jackstands and a small, 10 gallon air compressor tank.

      Reply
      1. Avatar photo Mike Kojima says:
        July 8, 2019 at 1:55 am

        Exactly!

        Reply
  4. Todd says:
    July 3, 2019 at 9:04 am

    I’m with Brad. Where can I get a set of these? Thanks!

    Reply
  5. Avatar photo Mike Kojima says:
    July 3, 2019 at 11:16 am

    Hey Billy, I know exactly what you are feeling from damper testing I did with a certain company as a consultant a few years back. I was able to get rid of most of it through spring rate and damper tuning but some was still there. Now I know what was the issue. If we had these, I bet I could have backed off on some stuff and gotten more mechanical grip. I was really impressed by how well the Viper did on the track. Pounding really hard in the Arizona summer heat and no heat, tire or brake issues. When we were done, the car was a sweetheart to drive too. Tamed the bobbing and twichyness and went a few seconds a lap faster to boot. We tested and developed settings with Pirelli and Michelin slicks as well as the OEM tires.

    Reply
  6. Chas H says:
    July 4, 2019 at 6:46 pm

    That brace would work better made from square tubing.

    Reply
    1. Avatar photo Mike Kojima says:
      July 8, 2019 at 1:59 am

      I would say no since quite a bit of the load is torsional. Square section tubing is stiffer in straight bending though. It is also about 20% heavier for equivalent strength.

      Reply
  7. Blandon says:
    July 9, 2019 at 12:20 am

    Just curious how does one measure/find out on the toe deflection. I can understand what a driver feels when it deflects but how did you measure to amount that was deflected?

    I’m always fascinated by this. Keep up the great work/articles guys.

    Reply
    1. Avatar photo Mike Kojima says:
      July 9, 2019 at 12:23 pm

      What I have done in the past is to make a simple fixture for a magnetic based dial indicator.

      Reply
  8. Blandon says:
    July 17, 2019 at 4:48 pm

    I’m assuming you’re measuring this after a session or doing a tear down to see if if the part/knuckle has deformed.

    I can’t imagine you’re using that with a camera pointed at the whole dial jig whilst it’s on track. Haha

    Reply
    1. Billy Johnson says:
      July 23, 2019 at 8:46 pm

      I believe Erik had the chassis on a kinematics rig and loaded the suspension to measure the deflection and/or had strain gauges & potentiometers on a car to measure the deflection.

      This deflection is due to a lack of stiffness. This deflection is also (thankfully) lower than the yield point of the arm, at which it has been known to snap and not just deform.

      Reply
  9. Lee says:
    July 23, 2019 at 8:35 pm

    I was not aware that aluminum could bend so much, so often, without breaking more easily than it does.

    I’ve seen one or two similar products for Miatas (ND in particular), the front knuckle of which weighs like 2.x pounds. I’ve never heard of any breaking, but… has anyone else?

    Reply
  10. Kirk says:
    August 7, 2019 at 10:07 am

    Where can one purchase the stiffeners??

    Reply
  11. Daniel says:
    September 14, 2019 at 5:07 am

    Can someone please advise where these can be purchased? I am eager to install these and track test it.

    Reply
  12. Barrett says:
    April 3, 2021 at 5:39 am

    How do I purchase a set for the rear on a 1997 GTS?

    Reply
  13. Chris says:
    May 6, 2021 at 7:17 pm

    Great write up and wow… I knew the rear toe was an issue but never considered the upright. Makes perfect sense and I’m sold on Eriks solution. Attempting to contact him now, if only to save my uprights before I get more wild in my 99 GTS.

    Reply
  14. Micahel says:
    December 21, 2021 at 7:37 pm

    how does one get the EMI Toe Stiffener.

    Reply
    1. Billy Johnson says:
      December 23, 2021 at 1:16 pm

      That is a very good question…

      Reply
  15. Ben says:
    February 21, 2025 at 1:13 am

    I wonder if someone could get ahold of this Erik guy and buy that jig? Seems like a fairly simple part to fabricate, but the dimensions appear to be critical. I’d even be inclined to just fab a set that reinforces the upright at it’s current dimension.. whether already deflected/bent or not.

    Reply

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