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Power To Go: Doubling My RV’s Battery Capacity!

  • Frank Ewald
The first night that it is pouring rain and our batteries run low, I’m going to really appreciate that I took the time to get this switch and run the wire to it inside the RV.

Removing the original On/Off switch was easy. Six screws and 2 nuts for the power line was all it took. Fortunately access under the RV was a piece of cake, and I was able to push the wires out and under the RV providing lots of room to redrill the floor so that I would have room for three wires. Battery wire from bank 1, from bank 2, and the common wire going out to provide power to the house. The original on/off switch is now mounted on a race car somewhere in B.C. and the new switch is now mounted in the same location with the bonus being that it is larger so most of the previous mounting holes are covered. The last time I went through the floor I used  spray foam insulation to seal the opening. This time I used silicone caulking – partially because I thought that it might be a tougher seal and mainly because my spray foam had solidified and I had silicone caulking on hand.

Here we are camping at Mount Robson Provincial Park – Mount Robson is the second tallest mountain in Canada. Third if you count a mountain that straddles the B.C. and Alaska border. You’ll notice our electrical cable is out – this was a new section of the park that did have 15, 30, and 50 amp service. That’s rare.

With the inside done, now it was time to clean up and organize the old and new battery compartments. For this I required the following parts: two battery boxes, two distribution bars, a 50 amp automotive circuit breaker, 4 amp battery cables and 5/16″ ring ends (you’ll need a heavy duty crimping tool for this) so that I could make my own cables. Fortunately, I already had the crimping tool as I had picked it up when I installed an On/Off switch in the RV. I also got some aluminum square tubing to make solid battery tie down bars.

I thought everything was fastened properly inside the battery compartment – but it’s a tight fit. Pulling out the batteries and checking things over, I saw the the screw tabs on the fuse had broken off. The fuse was held in place by a thread of plastic and the battery wires. Not an issue, as I already had this 50 amp circuit breaker to replace it.
While I was working on the RV, Emmett and his dad were enjoying the beautiful summer day. Emmett would come and watch me work and ask questions. Then he decided that he wanted to sit in grandpa’s car. I’m looking forward to the day that he can go for a ride in it. By the front wheel is Emmett’s suction machine – it is always within reach. While he’s much improved, the possibility that he could choke on his own saliva is a real threat.

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15 comments
  1. ERK says:
    September 17, 2020 at 4:02 pm

    I could feel the love in that article. That kid has the best Grandpa ever.

    Reply
    1. Frank Ewald says:
      September 17, 2020 at 7:29 pm

      ERK, tons and tons of love. Not sure about the best Grandpa, but I certainly have the best Grandson! 🙂
      Thank you!
      Frank

      Reply
  2. Jerry Logsdon says:
    September 17, 2020 at 6:32 pm

    I don’t have a camper… I’m not from Canada… I don’t have anyone in my life with a similar condition to Emmett… But I really enjoyed this article. Thank you.

    Reply
    1. Frank Ewald says:
      September 17, 2020 at 9:28 pm

      Hi Jerry,
      Glad you enjoyed it!
      Frank

      Reply
  3. Janice Abbott says:
    September 18, 2020 at 4:18 am

    Incredible article! I don’t understand the innards of automotive repair, but after observing my brother’s love for car-racing for years at Mosport (now Canadian Tire Motorsport Park) in Ontario and then after his move to BC, his love for everything Emmett I can fully appreciate all 7 pages of this article! His love for car-racing, RV Camping and Grandson combined! I love my brother Frank and so proud of him and all his accomplishments!

    Reply
    1. Frank Ewald says:
      September 18, 2020 at 5:37 am

      Thank you, Janice. Love you too! I’m pretty sure that you’re going to get into car racing and track days sometime soon!

      Reply
  4. Joel K says:
    September 18, 2020 at 6:16 am

    Great article! Its good to be reminded from time to time that our hobbies can mean so much more and that its important to enjoy life with those we love! Thank you!

    One nit pick though: According to your diagram, if you put your battery switch into the “Both” position you are connecting you banks in parallel not series. In effect it turns both banks into one large 12v bank.

    In the marine world this position is used to charge both battery banks with the alternator while the engine is running, then you can choose between the two banks when your docked or at anchor and the engine is no longer charging.

    Functionally, this doesn’t change how you are currently using the switch, but if someone were to accidently set the switch to “both” you wouldn’t suddenly get a 24v surge that would damage any electrical components.

    Reply
    1. Frank Ewald says:
      September 18, 2020 at 6:31 am

      Joel, Thank you.
      And thank you even more for your update on my battery switch. I’m going to be reaching out to you as you’re knowledge base on this is obviously way better than mine!
      Frank

      Reply
  5. Adrian says:
    September 21, 2020 at 6:26 am

    Love the article.. another vote for the greatest Grandpa!

    Reply
    1. Frank Ewald says:
      September 21, 2020 at 6:32 am

      Hi Adrian, Thank you and so glad you enjoyed the article!
      Frank

      Reply
  6. Rockwood says:
    September 22, 2020 at 8:24 am

    Thought about running 6 volts?

    Reply
    1. Frank Ewald says:
      September 22, 2020 at 8:58 am

      Rockwood, 6 volt is absolutely a longer lasting battery. But two years ago when I bought a new set of house batteries my RV manufacturer recommended 12 volt. This was the manufacturer not the dealer. I didn’t have time to research so I just went with their recommendation. (I briefly comment on this on page 4). Too bad as 6 volt would have given much better life. And with this upgrade I wanted both banks to be the same, so 12 volt is what it had to be. When it comes time to replace all four, then I will probably go to a 6 volt solution.

      Reply
    2. jd says:
      September 26, 2020 at 5:50 am

      Now you’re talking. No savvy sailboat guy would use anything but 6 volt golf cart deep cycle batteries. They work just as well in my RV, just don’t buy cheapies.

      Reply
      1. Frank Ewald says:
        September 27, 2020 at 8:07 am

        JD, if only I were a sailboat guy. I don’t even need to be a savvy one! Ha ha ha. I’ve certainly expanded my knowledge base over the years and 6 volt will be the next step. But only once I’ve used these up!

        Reply
  7. Rockwood says:
    October 7, 2020 at 7:55 am

    Given your use case, minimum of 4 batteries will be needed. Biggest bummer about 6v batteries is if one dies, you’re (you guessed it) stuck at 6v only.

    A bunch of guys are experimenting with LiFePOs, but the danger of fire is waaaaaaay too high for me. Anyone who’s seen an RV fire live will agree. They go up FAST

    Reply

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