Project 718 Cayman T: Part 2 – Oil Change Mod, GT4 Scoop Install, and Increased Octane

Yeah, I think that is brake dust too on the leading edge of the panel for the side intake. I took this picture before I installed the GT4 scoops and it shows the airflow path around the car was still getting to the side intakes. As one would expect from Porsche engineering.

These front tire air strakes; I scrape them about half the time pulling out of my home. I can avoid scraping if there is no traffic and I can go slowly, but if I to move a bit quickly, the strakes do hit the asphalt. I have scraped both at the same time when hitting dips at intersections. I definitely recommend staying in Sport + mode to minimize those occurrences. A GT4 front splitter? Yeah, that wouldn’t last long. One trick that helps is to have the car in Sport + mode which stiffens up the suspension and reduces compression. I do make good use of the rotary knob on the steering wheel that comes with the Sport Chrono package; whenever I approach a rough section of road, I spin the dial to the Individual setting where I have the suspension set to normal. Once I clear the bumps and holes, I turn the knob back to Sport + to stiffen up the chassis.

One feature no one seems to talk about is the Dynamic Boost Function. It is basically anti-lag which is enabled in Sport + mode. At idle, the car is running -10deg of timing and you can hear the turbo spool-y noises. It is not necessarily making positive boost at idle, but the pressure in the intake manifold is not at a high level of vacuum. The significant negative timing tells me the engine is burning the fuel late to use that energy to spool the turbo.

These plots are from doing WOTs in first gear. The boost spike is from planting the throttle to the floor. Notice the boost pressure ramping down from the spike peaks instead of dropping to zero. At this point in time, I am completely off the throttle, but the Dynamic Boost Function is keeping the turbo spooled up. To help keep the turbo making boost while off the throttle, the wastegate actuation is at 95% which is keeping the wastegate closed. When just cruising, the actuation value is 40%. Another thing to observe is the ‘Activation of turbocharger diverter valve’. The diverter/blow-off valve is controlled by way of a vacuum solenoid. The valve stays shut until the ECU tells it to open.

I have about a thousand miles on the car now and I have worked my way up to 6500 rpms so far; redline is at 7500 rpm. The Porsche manual says to keep the revs under 4000 rpms for 2000 miles. They also say the first oil change is at 10,000 miles. Yeah…… no on both counts. I kept it to around 2500-2750 rpms for the first 50 miles and no more than 1/4th throttle. The next 50 miles, I worked up to 3000 rpms. Eventually, I was at 4000 rpms at 200 miles. Again, not exceeding ~1/4th throttle which translated into no more than 0.5 bar boost. Peak boost is at 1.4 bar for reference. I kept my rev limit at 4000 rpm until I changed the oil at 450 miles and I have been going full throttle since and working my way up the rev range. I do wait until the oil has reached at least 80degC to give it full throttle. I do not go into the upper reaches of the rpm range until the oil reaches 90degC. I should have the engine fully broken in by 2000 miles and then it will be ready for a track day. Oh yeah, one more thing, I have not grinded second gear in a while. I guess it broke in a bit.

 

 

 

 

25 comments

    1. Interesting….. got any links to info? What scared me off of BOOSTane is it’s about 5x more concentrated than the Race-Gas concentrate. The BOOSTane chart says to mix 0.18 oz per gallon to go from 91 to 93 octane.

  1. Fellow T with buckets owner! Excited to see your posts and data. One thing regarding the brakes – while there is ducting from under the bumper to the control arm, the heat shield appears to be solid rather than slotted. Planning on high temp brake fluid/pads, camber plates, lightweight set of track wheels (stock wheels are reasonably lightweight for 20s), and eventually a lightweight battery. The GT4RS underbody aero bits look interesting but probably not streetable.

    1. I was just looking at the GT4RS underbody last night…. It is relatively low cost from Suncoast. I might give them a try and see how they hold up. The main risk I see is them not being too speed bump friendly as they extend a fair amount behind the front tires and I have some big speedbumps in my complex. There was one where if I didn’t take it just right in Project S2000, it would just scratch the catalytic converter. Love the OEM upgrade options though and I plan on implementing more.

      1. If you happen to find yourself at an autox or track day, it would be interesting to see lap times and subjective feel of PTV on/off.

        1. I’m lined up for two track days already. Well, one is the Porsche Driver Experience where I get to drive my own car at PECLA. That road course is actually my favorite in all of SoCal. I plan to spend a good chunk of time on the wet skidpad; I need to develop my car control skills in a drift.

          I found a thread a while back where someone who did not get the car optioned with PTV found it hidden in the code and was able to turn it on. They went with a buddy in a BRZ/GT86 out into the canyons with both driving both cars. The owner did observe a noticeable change in turn-in and decided to leave PTV on. I think it would be more beneficial in lower speed, quick transient situations like auto-x or tighter canyon roads as compared to higher speed road course work.

          However, I plan to address improving turn-in by getting more negative camber and alignment tweaks. I’m planning to go the GT3 lower control arm route. Eventually, down the road, coil-overs which will have adjustable camber plates too. I am kinda curious what the alignment is now as many have reported their cars coming with the alignment out of whack. But it’s felt okay so far. I’ve gotten up to 1.08G lateral on some on-ramps so far!

          The next upgrades will be brakes and cooling. I figure the brakes are going to be the first things to wear out. It’s getting to winter time, so the stock cooling system won’t be stressed, but it’s an easy upgrade with the 3rd radiator install. Wheels/tires/suspension arms when the stock tires wear out. Further down the road, coilovers and DSC module. Man, Porsche parts are expensive…. I definitely need to budget.

  2. Any concern about Dynamic Boost / anti-lag beating up the turbo? No detrimental effects or reduced life? I know it’s not rally anti-lag or “let’s make lots of noise under the Braker Lane U-turn” but does it hurt the spinny bits?

    1. There is an EGT sensor I can datalog. I’ll have to do that. That said, I expect Porsche keeps the EGTs below limits which is the purpose of having the EGT sensor. Heck, the Dynamic Boost might even help with fatigue life by reducing amplitude of the thermal cycling. Definitely not good for gas mileage though.

      1. I watched Fenske’s explanation of Dynamic Boost- seems like it shouldn’t hurt the turbo. What would be a good EGT limit to not exceed for good turbine life?

        If it’s just open throttle on decel with a little fuel, I wonder if I can emulate that on another engine? Is it switchable on/off without plugging in a computer- to switch between playtime anti-lag and daily driven economy?

        1. Run of the mill gas turbo systems typically have a limit of 980C EGT. Performance gas turbo setups with higher grades of stainless steel manifolds and turbine housings and MarM turbine wheels can handle 1050C.

          Just need electronic throttle and electronically controlled BOV. We talked about it at Garrett like a dozen years ago. So Porsche implemented something roughly half a decade after out teams thought of it.

          Just have to turn the Sport Chrono knob on the wheel from Normal mode to Sport + to turn on /off Dynamic Boost.

          1. 70C doesn’t seem like that much of a jump in heat tolerance!

            I’ve got the electronic flappy throttle covered and can’t imagine an electric BOV would be difficult to program in and control. Now I just need your nifty spinny button to add to the steering wheel…

          2. 70C is enough to drive a change in specification of materials. On the turbo at least, turbine housing material changes from 1.4848 to 1.4849 stainless steel and the turbine wheel from Inco to MarM. On the engine side, higher spec valves have to be used. I remember during early Ecoboost 2.3L Mustang engine development, Ford initially asked for the 1050C EGT limit so they could get the better performance. Then when they found out how much more expensive parts would cost, they settled on the 980C temp limit. But the Focus RS got the upgraded materials and the higher power rating. I think 350hp vs 315hp if my memory still works. Someone can look it up.

  3. I bought a quickjack because I was sick of jack stands. My Golf R has the same issue where the jack points are the jack stand points. The quickjack was spendy, but I have zero regrets. It just makes lifting the car so much easier.

  4. I found some Porsche literature on Dynamic Boost:
    Dynamic Boost function: The responsiveness of a naturally aspirated engine
    When it came to tuning the exhaust gas turbocharger, Porsche engineers placed
    particular importance on ensuring that the responsiveness of the turbocharged 718
    engines was comparable to that of a naturally aspirated engine. This is achieved in
    several ways, including pre-spooling of the turbocharger at partial load. With Sport and
    Sport Plus modes activated, the bypass valve is closed, the ignition angle is retracted
    and the throttle is slightly opened. While the current drive torque is unchanged, air flow
    through the engine increases, elevating boost pressure. If the driver demands
    maximum acceleration, the higher boost pressure results in increased torque.
    The Dynamic Boost function is activated when the driver briefly takes their foot off the
    accelerator while accelerating at full speed: despite change in load, the throttle remains
    largely open, and only the fuel injection stops. When this happens, the boost pressure
    does not drop completely and the engine responds quickly when the driver accelerates
    again, creating a level of responsiveness normally associated with a naturally aspirated
    engine. This Dynamic Boost function also improves responsiveness in Normal mode,
    albeit to a slightly lesser extent.
    The turbocharger reacts similarly when the driver presses the Sport Response button,
    which is located in the center of the drive mode selector on the steering wheel. It primes
    the engine and transmission to respond more spontaneously for up to 20 seconds.
    When the driver presses the Sport Response button the PDK also downshifts and shifts
    more quickly than Sport Plus mode.

  5. Khiem or Mike K.,
    Can you comment at the front tire air strakes that are in front of the tire, the GT4 has something similar but it is removable with two screws. The GT3/GT2 has noting there at all. For the purpose of reducing lift, would it back sense to trim these front tire air strakes short or off completely?

    1. Good question! On the T, those strakes are certainly for drag reduction. I suppose removing them would reduce lift a bit (they should be creating a high pressure spot on the bottom of the car) at the expense of drag. On the GT4, it has the removable spoilers placed in the integrated diffuser channels in the front under tray. Definitely drag vs lift trade-off as noted in the Porsche manual for track setup of the GT4. As for the lack of front tire strakes on the GT3/GT2, my guess is they would disrupt the airflow into the front under tray diffusers too. And those cars are so low stock, maybe they are also just completely impractical. Unlike GM philosophy on the C5 Vette and old Volt that had those super low air dams that scrapped and got bent on everything.

  6. Thanks Khiem,

    I am asking as I also have a 718 Cayman and looking to improve aero, reduce drag, without the use of a huge wing or aggressive front splitter. I can see the value of these making a bit of high pressure as right next to them is the ducting for the front brake cooling.

    Can you comment on the point of the RS Strakes that they add after the front wheels to presumably get the air from the front wheel well out of the side of the car instead of leaving it underneath the car for the diffuser to deal with? What might also be of concern when discussing the rear of the front tire strakes is cars with a third radiator might be dumping that air back underneath the car unless you are using the GT4 front bumper which routes the vent up and overt he hood. The GT4 has a simple version of the behind the front tire effects with just one spat or strake.

    Here is an example of the RS strakes, note that it is also available in a 4 piece kit without the center pieces, those are available separately as well.
    https://www.suncoastparts.com/product/pkrsscoops.html

    1. There are a few people who have done the full GT4 front bumper conversion and GT4 center radiator which is different than for the lower Caymans. GT4 center radiator is wider and angled forward to vent air out the upper bumper vent. Our lower Caymans have a smaller radiator angled downward to vent underneath. I had some thoughts of making the GT4 center radiator work with the base bumper which really just needs a custom middle plastic duct made. Certainly possible with 3d scanning and print like Kojima’s STI oil cooler duct. But… That’s more effort than I want to put in on that particular aspect of the car. My plan is 3rd radiator but add the rennline Gt3 smile vent so the air will duct out both above and below.

      As for the GT4 starkes, look up my McLaren 720 article. A reader had really good info on the purpose of the stakes. Long story short, they push the turbulent air caused by the tires out the sides of the car so there is cleaner airflow to the diffuser to improve diffuser performance. The strakes will create a little front end lift. As a mild cleanup of underbody aero, you could add the GT4 under tray before the diffuser panel. If I end up adding the GT4RS strakes, my thought is for trying to improve cooling performance by getting more air through the side ducts which have to dump out the bottom rear of the car. I figure less dirty air going in under the car to the rear should make it easier for air going thru the ducts to dump out and therefore get more flow. And maybe even help get more air thru the third radiator.

  7. Hey Khiem,

    At 1oz per gallon, how many cans of race gas concentrate before you noticed that orange dust on your exhaust?

    1. It’s right away. What’s interesting though is it has turned from a more obvious orange to a more faded orange color. It’s like two steps less orange now. It could also be because I have a custom protune that has a richer air:fuel ratio than stock at wide open throttle, so more black soot mixing with the orange to make it much more dull orange.

  8. Where did you get your GT4 scoops? The OEM ones I’m seeing (from Suncost for example) have a “GT4” emblem on the top of the outboard face that I really don’t want on my GTS.

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