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Project FD RX7 Restomod: Part 33 – Fuel System (Engine)

  • Billy Johnson

FD RX-7 fuel hardline upgrade 0.5 inch -8an Earls AN adaptersWe used the same Earls -8AN Male to ½” Tubing adapter for the ½” (-8AN) feed line, and for the stock return line, we used an Earls -6AN Male to 5/16” Tubing Adapter.

FD RX-7 fuel hardline upgrade 0.5 inch -8an Earls AN adapter and Super Stock fuel lineWe attached the ½” (-8AN) Earl’s Super Stock fuel feed hose and 3/8” (-6AN) return hose to the hardlines and ran them up over the top of the subframe like the factory.

Deatschwerks DWFF110 inline Fuel Filter FD RX-7We ran the -8AN fuel feed line to the Deatschwerks DWFF110 Fuel Filter that we mounted on the back side of the subframe.  This in-line filter is compatible with pump gas, race gas, MTBE, ethanol, methanol and diesel.  It features a 10-micron 304 stainless steel mesh, and Viton o-rings in a T6061 anodized aluminum case that has a flow rating of 800lph at 5u.  DW recommends a maximum service interval of 12 months or 12,000 miles.  Mounting the filter here makes it very easy to service compared to the hard to reach factory fuel filter.

FD RX-7 fuel top hat Earl's Performance fittings and Super Stock fuel lineFrom the fuel filter, the -8AN Earl’s Super Stock Hose attaches to the fuel hangar that we made in Part-32, along with the -6AN return line from the main hardline.

This completes the fuel system of our FD and we should now be set with over 600whp of capability thanks to running (6) Deatschwerks 1,500cc injectors, DW fuel filter, -8AN fuel lines, and a plethora of Radium Engineering fuel components from Top Feed Fuel Rails to Regulators, Pulsation Dampers, and Low-Profile Swivel Fittings.

Stay tuned for the next installment!

SOURCES

RADIUM ENGINEERING

DEATCHWERKS

EARLS FITTINGS

AEM ELECTRONICS

HOLLEY PERFORMANCE

ECUMASTER USA

BILLY JOHNSON RACING

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Related Topics
  • Deatschwerks
  • Radium
  • FD
  • FD RX-7
  • deatschwerks injectors
  • Radium engineering fuel system
  • fd3s
  • Radium Engineering
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WATCH: Fixing the FL5 Civic Type R’s Oil Temp Problems for Good!

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7 comments
  1. James says:
    February 26, 2026 at 6:46 am

    I am still here, consuming every FD update. This thing gets more awesome with every post!

    Reply
    1. Billy Johnson says:
      March 4, 2026 at 10:40 am

      Thank you 🙂

      Reply
  2. Julian says:
    March 2, 2026 at 7:30 pm

    Great series. What’s the story with aluminium fuel hardline and ethanol-based fuel? My (limited) understanding is that aluminium needs to be anodised at minimum to protect it from the jungle juice.

    Reply
    1. Bob says:
      March 4, 2026 at 3:47 am

      Yes, ethanol can corrode aluminum, particularly when it contains water or in high-concentration blends The alcohol reacts with the metal to form aluminum alcoholate, causing white, chalky corrosion, pitting, and potential, severe damage to fuel systems.

      Reply
    2. Billy Johnson says:
      March 4, 2026 at 11:00 am

      Thank you. E85 is hygroscopic and will absorb water which can lead to aluminum corrosion only if it sits for long periods of time. Raw ethanol is generally safe for aluminum. Since we will not store or let the car sit with E85, running the aluminum hard lines will not be a problem. We will also be running drums of Ignite ethanol, so that further reduces this concern.

      Reply
  3. Andy says:
    March 4, 2026 at 6:04 am

    Very cool updates.

    As part of the testing you’re doing for the single pump setup, how does the cost of making the larger aluminum fuel feed line compare to adding a 2nd fuel pump and using the stock feed line?

    Reply
    1. Billy Johnson says:
      March 4, 2026 at 11:28 am

      There are many solutions to a given problem. We wanted to find the maximum power the 415 LPH DW400 fuel pump can support on a rotary without fuel line restrictions. Once we reach that point, we will turn to a brushless single pump solution based on the layout of our fuel starvation solution in the previous article.

      Reply

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