Project GD Subaru STI: Building the Engine Part Three, Cylinder Head Technology With IAG Performance.

The cam saddles in the head are greased up with assembly lube.

The sides of the cam buckets are covered in assembly lube as well.

The cam buckets are placed in the head over the valve springs and retainers.

Now the cams are put in place.

Before the cam caps are installed, the valve clearance is checked. The lifter buckets are select fit and the clearance is adjusted by using different bucket sizes. IAG’s machining is so precise the bucket sizes are known before assembly but it is just confirmed and corrected with a different bucket if needed at the point.

The cam caps are treated to some assembly lube in the cam saddles at this point.

16 comments

  1. “Cast iron cannot be used with stainless steel because of its tendency to gall.”

    I had to look that up, because I didn’t think that it would be a good combination of metals together for a valve guide, but didn’t know for sure.

    Is the dogleg on the exhaust port the reason for the famous ‘Subaru Burble?’

  2. Kudos on torque-plating the head for a valve job. One step further would be to CNC-machine the whole combustion chamber. The as-cast chamber is pretty consistent but i´ve seen irregularities of up to 1,5cc on some Japanese heads.

  3. What are the chances that IAG will add the WPC treatment as an option for their motor builds? I’m assuming that for now there would be some level of management that the custom would have to do between WPC and IAG to get the parts treated before assembly etc.

    1. You would have to ask them, they were impressed with the WPC parts but it would add considerably to the cost of a build because of shipping and time delays.

  4. Are the valve stems treated for wear, such as chrome plating or nitriding? If so, does the WPC process affect that treatment negatively?

  5. I’ve seen a couple companies in Germany offering CNC golf ball machining to the intake valves. (@ngmotorsports on Instagram). Do you think this would make any difference to the flow based on golf ball aero principles? I haven’t seen them release and benchflow data.

    1. I personally think it’s not worth the effort in a general sense. In some cases, you might want to thicken the boundary layer in some places to improve velocity.

    1. Like what? We are real engine builders and IAG is one of the best Subie engine builders in the country with a winning track record in actual competition.

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