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Project Tesla Model 3: Part 1 – Fixing A Suspension Clunk With BC Racing “DS” Coilovers And MEYLE HD Aluminum Upper Control Arms

  • Billy Johnson

Tesla Model 3 2018 RWD BC Racing

The BC Racing “DS Series” digressive coilovers for the rear-wheel-drive (RWD) Tesla Model 3 (PN: YG-03-DS-DS) looks great. I was very excited to try these coilover after experiencing BC Racing’s digressive valve in their 3-way coilover on a development car I was testing for a big OEM.

Digressive valves are not the norm for most coilovers on the market, let alone for an entry level coilover. I really like that BC offers the “DS Series” valve for virtually every application they make coilovers for.

Stock Tesla Model 3 suspension

By comparison, the stock Tesla Model 3 suspension with less than 60K miles on the clock were already tired and the right rear shock was completely blown and covered in shock oil and grime. The 3,805lb curb weight of our Long Range Rear-Wheel Drive (RWD) puts a lot more wear and tear on suspension components than a lighter sedan.

Tesla Model 3 front spring and shock vs BC Racing DS-Series Coilover

The BC Racing “DS Series” front coilover looks really nice compared to the factory shock.

BC DS-Series Coilover for Tesla Model 3 RWD

I was very satisfied with the build quality and materials used in the BC Racing coilover.

BC coilover threaded spring perch

The aluminum adjustable spring perch is nice and easy to adjust with the supplied spanner wrenches. BC Racing Coilovers almost always feature an adjustable threaded lower mount, allowing for ride height to be adjusted by either the spring perch or lower threaded body lock collar.

I was very happy to see BC specifying a measurement for the lower collar and having an inspection port/hole in the lower steel mount to see the location of the damper body. All too often, I see coilovers with adjustable lower perches set up incorrectly causing terrible ride quality and handling.

Many owners crank in a bunch of ‘preload’ by compressing the spring thinking that it increases the spring rate (which it does not) and then adjust the ride height solely off the lower perch. All this does is reduce droop travel of the suspension and results in a loss of grip over bumps, a harsh ride, and excessive compression travel that will allow the tire to contact the inner fender liner.

I was pleasantly surprised to see that BC specifies how to properly adjust the ride height of their coilovers, so the bump stops prevent the tire from crashing into the fender, and droop travel is maximized for comfort, control, and grip.

BC Racing damper adjuster

The damper adjuster for the front suspension is conveniently on top of the shock mount. The single-adjustable “DS Series” damper ties together the compression and rebound damping with a single adjustment knob, so increasing the stiffness will stiffen both compression and rebound at the same time.

Tesla Model 3 RWD front suspension MEYLE HD forged aluminum upper control arm and BC

Once bolting the BC Racing “DS Series” Coilover to the upper shock mount and bolting the MEYLE HD Forged Aluminum Upper Control Arm, we installed the assembly back into the front of our Model 3.

Tesla Model 3 BC Racing coilover adjuster

Once installed, the front damping adjuster is in easy reach.

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Related Topics
  • coilovers
  • tesla
  • bc racing
  • Tesla Model 3
  • Meyle
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  • Features

WATCH: How to Build a Better Nissan Six-Speed

  • Jeff Naeyaert
View Post
5 comments
  1. Elon Musk says:
    November 9, 2026 at 7:21 pm

    For some reason I cannot see any photos using multiple browsers.

    Are the photo links broken?

    Reply
    1. Avatar photo Mike Kojima says:
      November 10, 2026 at 12:22 am

      Seems fine to me

      Reply
      1. Mitch says:
        November 11, 2026 at 11:27 am

        BTW, is there no “tesla,” section under projects?

        Reply
  2. Dealership Warranties says:
    November 10, 2026 at 4:40 am

    The stock upper control arm design is the real story here, and it is good to see it called out. A plastic and steel hybrid arm with a water-trapping ball joint is a failure waiting to happen, especially on a car that sees rain and road salt. Replacing it with a one-piece forged aluminum arm is the right fix, not just a performance upgrade. My tip for Model 3 owners hearing a clunk over bumps is to check that arm first and not let a shop replace the whole strut assembly when the arm alone is the problem, because the cost difference is large and the arm is a known weak point on these cars.

    Reply
  3. Mitch says:
    November 11, 2026 at 11:24 am

    The new Tesla Y-L seems to have a magnetic damper in the rear. It would be interesting to see what the aftermarket brings out for that, that still works with the dash settings, but offers better valving or perhaps an aftermarket controller that offers even more settings than comfort and standard.

    Reply

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