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Project Tesla Model 3: Part 1 – Fixing A Suspension Clunk With BC Racing “DS” Coilovers And MEYLE HD Aluminum Upper Control Arms

  • Billy Johnson

Tesla Model 3 blown rear shock

We turned our attention to the rear of the car to replace the blown right rear shock.

Tesla Model 3 removing rear shock

Two easily accessible bolts were loosened to remove the top of the rear shock.

Tesla Model 3 rear shock vs BC Racing

The BC Racing “DS Series” adjustable rear shock looks really nice compared to the factory Tesla rear shock.

Tesla Model 3 rear shock vs BC Racing

The quality of the BC damper is quite nice, and the threaded damper body makes the droop travel of the rear suspension adjustable.

Tesla Model 3 BC Racing rear shock

The main point for this threaded shock body is to adjust the point where the rear bumpstop engages and prevents the rear tire from rubbing the inner fender liner. The as-delivered settings from BC is probably ideal.

BC Racing Tesla Model 3 rear shock adjuster

The damping adjuster is at the top of the shock and easily reachable when the car is jacked up.

Tesla Model 3 rear shock mount to BC Racing

We removed the nut to swap the upper shock mount over to the BC Racing “DS” damper.

Tesla Model 3 rear shock mount and bumpstop vs BC Racing Coilover

After removing the shock mount, we can see the bump stop heights of the factory Tesla rear shock vs the BC Racing shock.

Tesla Model 3 rear bumpstop

The factory bump stop is 3.5” long and engages quite early in the suspension travel to increase spring rate of the rear of the car.

Tesla Model 3 rear shock vs BC Racing coilover

After bolting the shock mount to the BC Racing shock, we were ready to install it.

Previous page 1 2 3 4 5 6 7 8 9 10Next page
Related Topics
  • coilovers
  • tesla
  • bc racing
  • Tesla Model 3
  • Meyle
Previous Article
  • Features

WATCH: How to Build a Better Nissan Six-Speed

  • Jeff Naeyaert
View Post
5 comments
  1. Elon Musk says:
    November 9, 2026 at 7:21 pm

    For some reason I cannot see any photos using multiple browsers.

    Are the photo links broken?

    Reply
    1. Avatar photo Mike Kojima says:
      November 10, 2026 at 12:22 am

      Seems fine to me

      Reply
      1. Mitch says:
        November 11, 2026 at 11:27 am

        BTW, is there no “tesla,” section under projects?

        Reply
  2. Dealership Warranties says:
    November 10, 2026 at 4:40 am

    The stock upper control arm design is the real story here, and it is good to see it called out. A plastic and steel hybrid arm with a water-trapping ball joint is a failure waiting to happen, especially on a car that sees rain and road salt. Replacing it with a one-piece forged aluminum arm is the right fix, not just a performance upgrade. My tip for Model 3 owners hearing a clunk over bumps is to check that arm first and not let a shop replace the whole strut assembly when the arm alone is the problem, because the cost difference is large and the arm is a known weak point on these cars.

    Reply
  3. Mitch says:
    November 11, 2026 at 11:24 am

    The new Tesla Y-L seems to have a magnetic damper in the rear. It would be interesting to see what the aftermarket brings out for that, that still works with the dash settings, but offers better valving or perhaps an aftermarket controller that offers even more settings than comfort and standard.

    Reply

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