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Project S2000: Part 28 – Test Fitting Cooling Components For The Air-To-Water Intercooler

  • Khiem Dinh

The left side Baero bumper duct installed. It looks almost like it came from the factory this way.

So, my original plan was to place the water pump for the air-to-water intercooler system in place of the stock air pump. Well, it just doesn’t fit very well in this location because Honda put braces everywhere on this chassis.

The Baero bumper duct can be optioned with 2” or 2.5” hose connection. I went with 2.5” because bigger is better for flow. It just makes packaging a bit more of a pain in ass.

The original idea I had was to route the hose from the bumper duct up through this hole in the fender area which his covered by the radiator coolant bottle. We ditched the cruise control module to make space to place the coolant bottle there. We may end up putting the reservoir for the intercooler system there.

Honda put a big brace in the way. So, I needed a new location to run the hose.

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18 comments
  1. billy nolden says:
    September 11, 2020 at 4:40 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:14 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. Waldo says:
        October 31, 2020 at 1:33 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
  2. 3 phase power says:
    September 11, 2020 at 9:19 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:29 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. joe says:
        September 12, 2020 at 12:48 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
  3. Clay says:
    September 11, 2020 at 11:35 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:36 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
  4. Gettingoldercarguy says:
    September 11, 2020 at 2:32 pm

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Gettingoldercarguy says:
      September 11, 2020 at 2:33 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
    2. Khiem Dinh says:
      September 11, 2020 at 8:49 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
  5. Max says:
    September 12, 2020 at 8:37 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 12, 2020 at 9:53 am

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. Slowteg says:
        September 16, 2020 at 6:07 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
        1. Khiem Dinh says:
          September 16, 2020 at 10:28 pm

          Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

          Reply
  6. joe says:
    September 12, 2020 at 12:56 pm

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
  7. Car Analogy says:
    December 1, 2020 at 11:09 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      December 1, 2020 at 6:47 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply

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