

The GT500 heat exchanger snugs up in the space pretty well and we can use the cross brace as the mounting point. Not too bad fitment for using a tape measure and a bit of eye-balling. And it looks to be well-placed into the airflow based on the impact marks on the vertical brace.

This plastic duct behind the front bumper helps guide air from the front bumper opening to the top of the A/C condenser and radiator. All the particles in the air that smashed the A/C condenser are too heavy to make the turn upward to the top of the condenser and radiator, but air can make the turn.

Removing that plastic duct exposes a lot of free space and the water pump fits pretty well back there.

I can even use the cross brace as a mounting point for the water pump.

The Spal fan I bought for the GT500 heat exchanger fits pretty well. If you recall, I got two of these small guys with the other one going on the other side. The relay wiring kit I got for the water pump comes with a 30A fuse which is big enough for the pump and the two small fans. The plan is for them to run 100% of the time.
Things are looking pretty good for placement of the air-to-water intercooler system. I mean, we had to change around 75% of the original concept, but now it’s even better! As it often goes, you just don’t know until you have all the physical parts in hand and start placing things. Speaking of, we’ve finished making updates to the turbo manifold design and we will be getting it made soon. We’re also going to get a slim fan and thinner radiator to make some more space for packaging the air-to-water intercooler system parts.
For more on Project AP2 S2K check this out!
Sources
Garrett Turbo
Bell Intercoolers
Baero Tech
18 comments
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!
Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!