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Project S2000: Part 28 – Test Fitting Cooling Components For The Air-To-Water Intercooler

  • Khiem Dinh

It looks like the best place to route the hose is to go through the fender liner and up between the radiator and A/C line.

After playing around with the intercooler placement a bit more, I think the best placement will be to flip it upside down. So, the air inlet is up by the radiator on the passenger side and the air outlet is close to the throttle body. This orientation of the intercooler gives more space for the compressor inlet tube to run in that area of the oil filter and go over the top of the intercooler. The compressor outlet tube going from the turbo to the intercooler will likely go under the cross brace that the intercooler is sitting on. To make some more space, I’ll get a slim fan.

First trial fit of the Shelby GT500 heat exchanger doesn’t exactly work as the outlet hits a frame member.

You know, there’s a lot of space up there behind the bumper. And another cross brace. Honda sure did like to add braces. Check out how much the A/C condenser has been hit and the fins bent. Also, the vertical mounting bracket has taken a lot of hits too. Something that all this damage indicates though is that airflow certainly goes to these locations.

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18 comments
  1. billy nolden says:
    September 11, 2020 at 4:40 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:14 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. Waldo says:
        October 31, 2020 at 1:33 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
  2. 3 phase power says:
    September 11, 2020 at 9:19 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:29 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. joe says:
        September 12, 2020 at 12:48 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
  3. Clay says:
    September 11, 2020 at 11:35 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 11, 2020 at 8:36 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
  4. Gettingoldercarguy says:
    September 11, 2020 at 2:32 pm

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Gettingoldercarguy says:
      September 11, 2020 at 2:33 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
    2. Khiem Dinh says:
      September 11, 2020 at 8:49 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
  5. Max says:
    September 12, 2020 at 8:37 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      September 12, 2020 at 9:53 am

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply
      1. Slowteg says:
        September 16, 2020 at 6:07 pm

        Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

        Reply
        1. Khiem Dinh says:
          September 16, 2020 at 10:28 pm

          Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

          Reply
  6. joe says:
    September 12, 2020 at 12:56 pm

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
  7. Car Analogy says:
    December 1, 2020 at 11:09 am

    Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

    Reply
    1. Khiem Dinh says:
      December 1, 2020 at 6:47 pm

      Yup, I played around with it in front for the cross brace too. But I think it’ll block too much airflow coming off the radiator. Plus get hit by the warm airflow coming off the radiator 🙂 If you recall from some previous testing (https://motoiq.com/project-s2000-part-23-testing-air-temps-through-coolers-and-vents/), air coming off the radiator does seem to sneak out between the front cross member and steering rack and exit the bottom of the engine bay. I’ll probably end up cutting off the hose barbs from the IC and getting 90 deg elbows welded straight on to improve the packaging. In hindsight, I oversized the IC a bit…. a little too zealous!

      Reply

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