Project SC300 Road Racer: Part 27 – Joining a Wang Gang
carbon fiber trunk lid with red and white speckles on it and Soarer emblem visible
Here’s the final product – tons of little speckled dots in contrasting colors.

But there’s an end to this means, I assure you. And it’s not another innuendo. I don’t think. If you look back to the photo of Rob, he’s taking a photo. In fact, he’s taking dozens of photos. You see, when you take dozens of photos from different angles of the speckled car, you can then use some really fancy computering to stitch all of the photos together to build a really accurate 3D model of the vehicle.

The modeling service doesn’t come cheap, but it’s not horribly expensive either. At least you don’t have to buy a rack of servers with hundreds of computing cores. Rob took care of that part.

 

holding phone with one hand and extended tape measure in the other
Next, the measuring.

Rob takes a bunch of measurements of the backside of the vehicle to plug into his fancy computers.

 

man holding cellphone against metal line resting against and extended from car roof over trunk
I knew that hood prop / hard line would come in handy.

Here Johnny is using my hood prop to take the highest part of the roof line and extend it over the trunk so that Rob can measure the height of the roof in relation to the trunk. The ideal location for the wing is in the airflow that comes off the roof, but sometimes series rules dictate how high the airfoil can be. The phone is being used as an impromptu level.

 

phone resting on side on trunk lid with level measuring app visible
The level of the deck lid is then measured.

Yes, Rob is taking a picture of Johnny’s phone with his phone because Rob was using his phone for the measurements. Phonetastic.

 

holding hard line vertical against rear bumper and measuring angle at 90 degrees with a phone
Lastly, some vertical measurements are taken off the back bumper.

Rob takes all of the data, puts it in his magic computer with the photos, and pushes the magic button, and out comes a wing! OK, perhaps it’s a touch more complicated than that.

5 comments

  1. Dang, I was hoping that the paint would be use for flow visualization. Flow viz paint, and wool tufts are both cheap and effective methods to develop chassis aerodynamics.

    You can’t really know what the flow is like at the back end of a vehicle without real-world testing. For example, the optimum solution for the SC300 may not be a wing, at all…but rather, a trunk lid spoiler. You can gain both downforce anb reduce drag if you design a proper spoiler. The curved surface of the SC300 rear trunk lid probably increases lift, rather than making downforce. So, there’s a huge missed opportunity by installing a rear wing only.

    Personally, I would like to see more testing, and real-world verifcation before I were to commision the fabrication of a solution like a custom rear wing.

    Please note, that some of the most expensive super cars currenly being produced no longer include rear wings. This is because a wing is not the optimal method to produce downforce. A diffuser/spoiler is currently en vogue because it produces downforce with very small drag penalties. A proper race car optimizes the negative lift/drag coefficient.

    One should always explore as many solutions as possible before committing to one particluar solution.

    I don’t want to be a complete Debbie Downer, but I would highly recommend that you use some flow viz, and install a lip spoiler on the trunk lid. (The flow viz can be used before/after to verify the solution.) A rear lid spoiler will make the rear wing and rear diffuser more efficient. Whenever you can get a two for one, that’s when you know that you are heading down the right path.

  2. Aye, a wing is definitely the most efficient item by itself. But you can get quite significant interaction by changing the pressure distribution on a large area of the car, which is how you get crazy high lift/drag ratios like were seen in Group C racing, even with the primitive state of CFD at the time (pretty much 100% wind tunnel testing to develop those cars).

    An SC300 would probably see quite a benefit by putting a small lip spoiler on the end of the trunk lid. This will encourage clean separation of flow at the rear end of the car (look at modern cars now, they all have sharp features at the very back for this reason), and at a moderate ~15-30 deg angle and ~1.5-2″ of height, it will tend to reduce total drag and add a small bit of rear downforce. We’re not talking huge downforce here, but it reduces drag at the same time, so it comes at no aero penalty.

    1. @cmj re-read page two:

      “But there’s an end to this means, I assure you. And it’s not another innuendo. I don’t think. If you look back to the photo of Rob, he’s taking a photo. In fact, he’s taking dozens of photos. You see, when you take dozens of photos from different angles of the speckled car, you can then use some really fancy computering to stitch all of the photos together to build a really accurate 3D model of the vehicle.”

      https://motoiq.com/project-sc300-road-racer-part-27-joining-a-wang-gang/2/

      Rob is using a regular digital camera and then stitching 2D photos together using software to build the 3D model.

Leave a Reply

Your email address will not be published. Required fields are marked *

*
*