The Ultimate DIY Alignment Rig
Close up showing the eight ball transfers under the base.
Here is a close-up of the ball transfers installed on the bottom of the stand base.

Each one of these ball transfers has a ton of tiny little ball bearings inside. That allows the vehicle’s full weight to sit on top of them, but the balls can glide freely and smoothly on the included transfer plate.

When the stands are bolted to the hubs, the base articulates with the plate, and the ball transfers roll. This allows the suspension to move as the car is lowered onto the scales and while it is being adjusted. There is no rolling on and rolling off of turn plates or trying to bounce the car around to correctly position the suspension. If you have enough leverage, you don’t even need to jack the car up for some of the adjustments.

OK, let’s get the car in place and onto the stands and on the scales.

 

Front right corner of car sitting on hub stand on top of scale pad.
This is what it looks like when everything is in place and assembled.

You can see that the stainless steel plate rests on top of the scale, and the hub stand rests on top of the plate. With this older CSM design, you have to be extremely careful to not push the car off the scales! See how I have the jack under the car? I had jack stands, too. I still managed to push the car off the scales — twice! Fortunately, it “fell” onto the jack and jack stands.

CSM’s new design features a “captured” transfer plate that prevents the car from rolling off. I purchased some stainless steel angle iron that I will have a local shop weld to this plate. The angle will go down (towards the ground) to keep the plate centered on the scale, and the thickness of the angle iron will keep the stands from rolling off.

As I recently installed the new FIGS Engineering upper arms, let’s check the camber for giggles. It doesn’t look quite right.

 

Camber gauge showing -7.3 degrees of camber.
Houston, we have a problem.

Yes, this is the actually measured camber. Apparently, I had drastically misjudged the upper arm length when I installed it. It will take some time to get this correct.

The camber gauge is really pro-level. It’s super beefy and super sturdy. The back of it is super flat to butt up against the super flat hub plate. I ordered the Intercomp digital camber/caster gauge with the fancy magnet that you would use with other alignment rigs or a steel wheel. The gauge features a backlight, an integrated bubble level, and can measure both camber and caster. It also has some other zeroing and inclinometer features.

Anyway, you really want to get the corner weights done first, and then go back and align the car. With the FIGS/Penske setup, adjusting the corner weight will affect the suspension geometry because it moves the spring perch. This, in turn, will affect the alignment.

Much of race car alignments involve slowly zeroing in on your final destination. It often involves some level of compromise, as you’ll see.

However, there’s one thing to take care of first.

17 comments

  1. palate / palette / pallet. Your “palate” is the roof of your mouth, and by extension, your sense of taste. A “palette” is the flat board an artist mixes paint on (or by extension, a range of colors). A “pallet” is either a bed (now rare) or a flat platform onto which goods are loaded.May 30, 2016

    palate / palette / pallet | Common Errors in English Usage and …
    brians.wsu.edu › 2016/05/30 › palate-palette-pallet
    loaded

    1. It’s funny – I looked at the spelling several times and was questioning it in my mind and didn’t bother to look it up. Thanks – I will go fix it 🙂

      1. A fantastic article overall, too many years doing newspaper and yearbook edits make me notice things like that. Can’t wait to see the car driven in anger.

    1. @mike it’s frustrating at first but now that I am learning how to do everything it’s becoming more enjoyable. Especially now that it’s all dialed in. I have probably re-done the same thing three or four times, and I probably have a few more re-dos still to go.

  2. Very impressive set-up. A question regarding the weight in the driver’s seat: for when you are corner weighing the vehicle, why not put some weight on the floor where your feet will be? You are clearly going to great lengths to maximize a lot of the systems on this car, so why not go this extra mile? Put a bathroom scale on the floor as far forward as the pedals/bulkhead will allow, sit in your normal driving position and read the scale to determine how much of your weight is not on your seat. Then, you can put some weight on the floor and put the rest in the seat. Necessary? No, but it’s more accurate than putting all of the weight in the seat. Just a suggestion.

    1. @banfstc you are correct. I had sent that picture to a buddy who does drag car chassis set up (Menscer Motorsports) and he more or less immediately made the same comment. Since that photo I have been putting one of the 45# plates on the floor just in front of the seat. Ideally I need to get additional small weights to do as you suggest — “lay” my weight out more realistically where it goes. That being said, my guess is that my feet by the pedals weigh on the order of 20# at most as I sit pretty deep in the seat. I’d be curious to see what moving 20# from the seat to the pedal box area will do to the corner weights. At some point I’ll report back on that for sure!

  3. Only half kidding. I am local and setting up my Lotus Esprit for track day fun. Adding lots of adjust ability to the suspension.

    Would you let me come by and guide me while I corner weight and align the car with your awesome gear?

    Happy to pay for the privilege. I realize it would probably take much of a day and it is a big ask.

    1. If you use Facebook, send me a message. Happy to talk about it. One requirement is that your car needs to be 5-lug. If it’s not, it won’t work (I only have the 5-lug plate). If you don’t use Facebook you can email me using my full name (Erik M Jacobs) to Gmail

  4. I’m always so confused by the enormous amount of time and money spent on this car. At this point, you’ve spent so much money on everything from overkill wiring to now pro-level alignment gear, you could have just bought a better starting point that didn’t need all this work. You’d also have more time behind the wheel where most of your lap time will come from. It’s a very thorough and impressive build, but it just doesn’t seem like the wisest route to a lap time.

    1. @hayes
      The journey is not about the destination.

      I could have bought an MX5 global cup car. I could have bought a used TA2. I could’ve bought a used Porsche or sorted PCA or other race car. This is a horrifically expensive build.

      Why? Why not?

      I wouldn’t have learned anything about wiring, fabrication, or building cars. I wouldn’t have had any of the experiences I’ve had in the building of it.

      Realizing your dream isn’t always about the end result. Sometimes it’s about the things that go into realizing the dream. Sometimes the dream itself loses its importance along the way, and it becomes all about the way and not the dream.

      If I had a dollar for every time I wanted to set this car on fire and give up, I’d have lots of dollars. You don’t see the heartbreak or the misery parts on MotoIQ. You get the happy bits at the end of figuring it out. Sometimes you see the un-fun things, but it would be really quite boring.

      I’m not much for the whole #builtnotbought movement, but there’s something to it. I often wish I could just send the car somewhere, stroke a check, and have it be a GT4-like end product.

      But that’s not what’s happened. And I wouldn’t have it any other way.

    1. @nikita yeah it would be nearly impossible to get the lugs lined up so that the hub stands would both be vertical. You definitely need a diff that has SOME level of independent movement, or you would need to come up with an alternate mounting stand where you could attach something to the hub and then be able to rotate the actual stand to be in the proper orientation. It would be….. hard.

Leave a Reply

Your email address will not be published. Required fields are marked *

*
*