The Ultimate DIY Alignment Rig
Laser assembly bolted to toe bar and green glow emanating from the hole in the laser.
First, you bolt the grids onto one of the axles (eg: front). Then, you attach one of the lasers to the opposite axle (eg: rear).

You adjust the laser to point at a fixed location on the grid (the instructions say to use the 4 mark). Then you remove the laser, attach the other laser, and perform the same adjustment (target the same mark).

At this point, you take one of the two lasers and put it on the opposite side of the car.

 

Laser grid attached to toe bar with bright green laser dot visible.
Now you can read the difference in the marks between the left and the right side of the car.

SIX! That’s definitely not four. What do the specific numbers mean? I’m not entirely sure. Six and four are not equal, which means that this axle (rear) is not correctly aligned to the chassis. I might have zero toe on the front axle, but the whole front axle is pointed off to the side (to the right, as this indicates).

With the LTAS shining brightly, make changes to the toe to equalize the numbers on both sides. One wheel is pointing at the 6, and the other wheel is pointing at the 4. That means I need to turn the axle (via toe changes) left in this particular image. How far?

WAIT! STOP!

Did you check if your steering wheel was actually centered? Are you SURE? There’s only one way to really know. No, don’t measure your steering rack. It’s entirely possible your rack is not symmetrical with respect to its throw. What you need to do is turn the wheel from full lock to full lock and identify the true center. At that point, you can take off your steering wheel and put it back on, properly centered. Only then can you continue. Otherwise, you might be perfectly aligning your suspension only to find that your steering wheel is clocked 60 degrees.

6 – 4 = 2, but each axle needs to move half that distance. So, I needed to adjust the toe to change where the laser hits by one box, which would put both sides at the 5 mark. The LF wheel will be adjusted toe-out until the laser hits the 5 (down from 6). The RF wheel will be adjusted toe-in until the laser hits the 5 on the other side (up from 4). At that point, double-check that the toe is still the same (eg: zero toe). If it isn’t, adjust it slightly and repeat the “zeroing” and adjustment process. You’re done when your toe is where you want it, and both lasers point at the same number on each side after being “zeroed.”

This sounds like a lot, but it’s actually quite fast once you get the hang of it. The only problem is remembering which way to turn which adjuster to get which result. Inevitably you’ll go the wrong way first, go the wrong way again, and then go the right way. It’s a lot like plugging in a USB cable. You have to try three times to get it right, despite only having two choices.

Once you finish one axle, you reverse the setup (lasers on the back, grids on the front) and do it all over again. At that point, your axles are aligned to one another, and your car will go straight!

How would you do this without lasers? You’d have to use one of those string setups. It’s way harder. It’s more parts. It’s less fun.

Overall, this CSM alignment kit paired with the LTAS and the Intercomp Quik Weigh scales is totally badass. Now that I understand how this all goes together and now that I have a reasonable baseline for the car, future alignments will be way easier.

Oh, and in case you’re wondering what the new CSM setup looks like, here it is:

four extremely fancy looking hub stands with transfer plates

What about the tire temperature gauge and the tire pressure gauge?

17 comments

  1. palate / palette / pallet. Your “palate” is the roof of your mouth, and by extension, your sense of taste. A “palette” is the flat board an artist mixes paint on (or by extension, a range of colors). A “pallet” is either a bed (now rare) or a flat platform onto which goods are loaded.May 30, 2016

    palate / palette / pallet | Common Errors in English Usage and …
    brians.wsu.edu › 2016/05/30 › palate-palette-pallet
    loaded

    1. It’s funny – I looked at the spelling several times and was questioning it in my mind and didn’t bother to look it up. Thanks – I will go fix it 🙂

      1. A fantastic article overall, too many years doing newspaper and yearbook edits make me notice things like that. Can’t wait to see the car driven in anger.

    1. @mike it’s frustrating at first but now that I am learning how to do everything it’s becoming more enjoyable. Especially now that it’s all dialed in. I have probably re-done the same thing three or four times, and I probably have a few more re-dos still to go.

  2. Very impressive set-up. A question regarding the weight in the driver’s seat: for when you are corner weighing the vehicle, why not put some weight on the floor where your feet will be? You are clearly going to great lengths to maximize a lot of the systems on this car, so why not go this extra mile? Put a bathroom scale on the floor as far forward as the pedals/bulkhead will allow, sit in your normal driving position and read the scale to determine how much of your weight is not on your seat. Then, you can put some weight on the floor and put the rest in the seat. Necessary? No, but it’s more accurate than putting all of the weight in the seat. Just a suggestion.

    1. @banfstc you are correct. I had sent that picture to a buddy who does drag car chassis set up (Menscer Motorsports) and he more or less immediately made the same comment. Since that photo I have been putting one of the 45# plates on the floor just in front of the seat. Ideally I need to get additional small weights to do as you suggest — “lay” my weight out more realistically where it goes. That being said, my guess is that my feet by the pedals weigh on the order of 20# at most as I sit pretty deep in the seat. I’d be curious to see what moving 20# from the seat to the pedal box area will do to the corner weights. At some point I’ll report back on that for sure!

  3. Only half kidding. I am local and setting up my Lotus Esprit for track day fun. Adding lots of adjust ability to the suspension.

    Would you let me come by and guide me while I corner weight and align the car with your awesome gear?

    Happy to pay for the privilege. I realize it would probably take much of a day and it is a big ask.

    1. If you use Facebook, send me a message. Happy to talk about it. One requirement is that your car needs to be 5-lug. If it’s not, it won’t work (I only have the 5-lug plate). If you don’t use Facebook you can email me using my full name (Erik M Jacobs) to Gmail

  4. I’m always so confused by the enormous amount of time and money spent on this car. At this point, you’ve spent so much money on everything from overkill wiring to now pro-level alignment gear, you could have just bought a better starting point that didn’t need all this work. You’d also have more time behind the wheel where most of your lap time will come from. It’s a very thorough and impressive build, but it just doesn’t seem like the wisest route to a lap time.

    1. @hayes
      The journey is not about the destination.

      I could have bought an MX5 global cup car. I could have bought a used TA2. I could’ve bought a used Porsche or sorted PCA or other race car. This is a horrifically expensive build.

      Why? Why not?

      I wouldn’t have learned anything about wiring, fabrication, or building cars. I wouldn’t have had any of the experiences I’ve had in the building of it.

      Realizing your dream isn’t always about the end result. Sometimes it’s about the things that go into realizing the dream. Sometimes the dream itself loses its importance along the way, and it becomes all about the way and not the dream.

      If I had a dollar for every time I wanted to set this car on fire and give up, I’d have lots of dollars. You don’t see the heartbreak or the misery parts on MotoIQ. You get the happy bits at the end of figuring it out. Sometimes you see the un-fun things, but it would be really quite boring.

      I’m not much for the whole #builtnotbought movement, but there’s something to it. I often wish I could just send the car somewhere, stroke a check, and have it be a GT4-like end product.

      But that’s not what’s happened. And I wouldn’t have it any other way.

    1. @nikita yeah it would be nearly impossible to get the lugs lined up so that the hub stands would both be vertical. You definitely need a diff that has SOME level of independent movement, or you would need to come up with an alternate mounting stand where you could attach something to the hub and then be able to rotate the actual stand to be in the proper orientation. It would be….. hard.

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