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The Rest of the Engine for Project WRX

  • Mike Kojima

The valve stem is undercut under the valve head.  This helps both reduce weight and improves flow.  The valve is then black nitrided, a surface conversion process that produces a hard, slippery, and wear-resistant coating

The exhaust valve is made of Inconel 751, an aerospace-developed alloy made out of nickel and chromium that is tough, wear-resistant, and highly temperature resistant.  This is a pretty perfect material for an exhaust valve!   

The exhaust valve is oversize in diameter, 33mm vs the stock 32mm for better flow. To further aid flow out of the cylinder, the exhaust valves are given a tuliped contour on its back face and swirl polished.

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Project Viper: Part 13 – Lowering the car with KW Coilovers

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12 comments
  1. Widgetsltd says:
    July 28, 2021 at 8:39 am

    I’m surprised that your high-mileage S20 heads were rebuildable. No cracking in the spark plug thread area?

    Reply
    1. Avatar photo Mike Kojima says:
      July 28, 2021 at 12:58 pm

      If it was cracked it wouldn’t be used.

      Reply
    2. Jay plac says:
      November 20, 2021 at 12:45 pm

      Do you have any recommendation on A machinist that can duplicate this work ? Or if I can get this same work

      Reply
      1. Avatar photo Mike Kojima says:
        November 20, 2021 at 4:54 pm

        We can do it for you. Go to the garage services link and get a quote.

        Reply
  2. Daniel DeRosia says:
    July 28, 2021 at 12:55 pm

    199K is so much more like what these engines should have, beautiful.

    Reply
  3. Arthur Hicks says:
    July 29, 2021 at 7:41 pm

    Love the cam choice. I definitely feel like these motors are often undercammed given their displacement. Where are you looking for the powerband to be?

    Reply
    1. Avatar photo Mike Kojima says:
      August 1, 2021 at 9:39 pm

      4-8k rpm

      Reply
  4. John T Jacobson says:
    August 24, 2021 at 2:45 pm

    Cost to do your build on 2016 Forester XT? Do you build transmissions? Svt now how much

    Reply
  5. Brandon says:
    August 26, 2021 at 8:29 pm

    Surprised you went with a 10mm oil pump and not an 11.

    Reply
  6. Matěj says:
    October 7, 2021 at 11:32 am

    Is it possible to do this rebuild or similar one with 205 ?

    Reply
    1. Avatar photo Mike Kojima says:
      October 7, 2021 at 1:07 pm

      Yes

      Reply
      1. Matěj says:
        November 5, 2021 at 3:48 am

        Im from Europe and I would like to rebuild 2.0 turbo 130kw (EJ205) Forester SG motor. Is it possible to have any consultations via email etc ?? It is not possible for me to ship my engine to USA and then back.

        Reply

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