The Rest of the Engine for Project WRX

The valve stem is undercut under the valve head.  This helps both reduce weight and improves flow.  The valve is then black nitrided, a surface conversion process that produces a hard, slippery, and wear-resistant coating

The exhaust valve is made of Inconel 751, an aerospace-developed alloy made out of nickel and chromium that is tough, wear-resistant, and highly temperature resistant.  This is a pretty perfect material for an exhaust valve!   

The exhaust valve is oversize in diameter, 33mm vs the stock 32mm for better flow. To further aid flow out of the cylinder, the exhaust valves are given a tuliped contour on its back face and swirl polished.

12 comments

  1. I’m surprised that your high-mileage S20 heads were rebuildable. No cracking in the spark plug thread area?

  2. Love the cam choice. I definitely feel like these motors are often undercammed given their displacement. Where are you looking for the powerband to be?

      1. Im from Europe and I would like to rebuild 2.0 turbo 130kw (EJ205) Forester SG motor. Is it possible to have any consultations via email etc ?? It is not possible for me to ship my engine to USA and then back.

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